Is a necessary device of high-tech materials mixing, fine grinding, sample making, new product development and small batch production. Tencan planetary ball mill owns small volume, high efficiency, low noise and functional features which is a ideal equipment for R&D institution, university, enterprises laboratory to get samples (each experiment can get four samples at the same time). this kind of ball mill can be used for grinding special materials under the vacuum condition if it is loaded with vacuum mill jars.
Vertical planetary ball mill production model is a large-sized planetary ball mill which is designed, developed, and manufactured on the basis of working principle of small planetary ball mill. The production planetary ball mill is mainly suitable for mass grinding production.
Drive Mode | Gear drive |
Operation Mode | Two or four mill jars can be used for each grinding |
Max Capacity For Materials | Less than 1/3 of each jar volume,
total max capacity: less than 1/3 of total jars volume |
Feed Size of Materials | Soft and Crispy material≤10mm,Other hard materials≤3mm |
Output Granularity | Smallest granularity can be reached to 0.1µm |
Rotational Speed Ratio | 1/2 |
Max.Continuous Operating Time | 72 Hours |
Materials of Available Mill Jars | 304 Stainless steel, 316l stainless steel, Zirconia, Nylon, PU, Alumina ceramic (corundum), PTFE, Agate, Tungsten carbide,etc |
Technical Parameter Table(I) of Vertical Square Planetary Ball Mill (Production Type) |
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Type NO | Specification | Volume of Each Matched Pot | Quantity | Remarks |
XQM-20 | 20L | 2-5L | 4pcs | Matched with vacuum mill jars from 2L to 4L |
XQM-40 | 40L | 5-10L | 4pcs | Can be Matched with 5L vacuum mill jar |
XQM-60 | 60L | 10-15L | 4pcs | Can be Matched with 10L vacuum mill jar |
XQM-100 | 100L | 20-25L | 4pcs | Can be Matched with 20L vacuum mill jar |
Technical Parameter Table(II) of Vertical Square Planetary Ball Mill (Production Type) |
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Model | Power (KW) |
Voltage | Revolution Speed (rpm) |
Rotation Speed (rpm) |
Total Timing (min) |
Alternating Run Time of Forward & Reversal Rotation (min) |
Noise≤db |
XQM-20 | 4 | 380V-50Hz | 25-215 | 50-430 | 1-9999 | 1-999 | 65db |
XQM-40 | 5.5 | 380V-50Hz | 20-195 | 40-390 | 1-9999 | 1-999 | 68db |
XQM-60 | 7.5 | 380V-50Hz | 27-174 | 40-260 | 1-9999 | 1-999 | 68db |
XQM-100 | 11 | 380V-50Hz | 27-160 | 40-240 | 1-9999 | 1-999 | 68db |
Technical Parameter Table(III) of Vertical Square Planetary Ball Mill (Production Type) |
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Model | Power (KW) |
Speed Control Mode | Net Weight (kg) | Dimension (mm) |
XQM-20 | 4 | Frequency Control | 440 | 1200*760*920 |
XQM-40 | 5.5 | Frequency Control | 675 | 1400*850*1030 |
XQM-60 | 7.5 | Frequency Control | 875 | 1600*950*1120 |
XQM-100 | 11 | Frequency Control | 1100 | 1750*1100*1180 |
Planetary Ball Mill has four ball grinding tanks installed on one turntable. When the turntable rotates, the tank axis makes planetary movements, the balls and samples inside the tanks are impacted strongly in high speed movement, and samples are eventually ground into powder. Various kinds of different materials can be ground by the mill with dry or wet method. Minimum granularity of ground powder can be as small as 0.1μm.
The ball mill shell is welded with thick steel plate, which has high strength, impact resistance, deformation resistance, fine workmanship, strong and beautiful appearance. The material of mechanic parts is strictly processed by heat treatment process and numerical control processing technology. The gear box is adopted with quasi-sealed groove embedded structure, and the drive gear is made of wear-resistant precision gear. The machine frame and structure are fully considered in design to ensure the stable, safe and reliable operation of the ball mill under long-term and high load conditions, and to effectively achieve the effect of noise reduction in the operation of the machine. The liquid oil self-lubricating device is designed with low noise and high intensity, and it is equipped with a liquid oil level meter for easy replacement. The supporting lifting and feeding devices are adopted with integrated design. The feeding device incorporates the technology of vibrating screening and discharging for simple and convenient operation. It realizes easy and fast picking up, discharging and loading of mill jars, reduces labor intensity and improves production efficiency. With the touch screen of micro-computer, machine operation is becoming convenient, the interface is more simple and intuitive,forward and reversal alternating control can be achieved easily. It owns functions of timing and power-off memory.
1. Stable revolving speed of the drive gear ensures consistency and repeatability of experiment.
2. Planetary movement principle is adopted in the machine with advantages of high speed, large energy, high efficiency, fine granularity.
3. Four powder samples from different sizes and different materials can be obtained for each batch.
4. Vertical planetary ball mill is controlled by frequency converter, you may choose ideal rotating speed according to expected experimental result. The frequency converter is
equipped with device of under voltage and over-current to protect the motor.
5. Planetary ball mill has functions of timing power off, self-timing forward and reversal rotation. You may choose freely any operation mode of one-way direction, alternation, succession, time setting according to experimental needs, so as to improve grinding efficiency.
6. Technical features of Tencan planetary ball mill: low center of gravity, stable performance, compact structure, easy operation, reliable safety, lower noise, small loss.
7. Safety switch is installed on the machine for stopping to prevent safety accident if the safety cover is opened while machine is running.
Accessories
We provide all kinds of mill pots in any matched size, which are made from following materials of agate, Alumina corundum ceramics, zirconia ceramics, silicon nitride ceramics, carborundum ceramics, stainless steel, high wear resistant steel, manganese steel, nylon, PU, cemented carbide, crystal glass, and etc.
We can also provide all kinds of mill balls like stainless steel balls, zirconia balls, alumina balls, PU balls, steel carbon balls, tungsten balls, agate balls, hard metal balls, silicon nitride balls, high wear resistant steel ball, manganese steel balls, nylon balls, cemented carbide, crystal glass and other special metal materials.
Recommendation For Matching Solutions About Mill Jars & Materials |
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Categories of Materials | Recommended Mill Jars |
Soil and other Materials which are not allowed with any impurity | Agate mill jar |
Metal & nonmetal materials which are not allowed with any impurity | Zirconia mill jar |
High hardness materials like diamond, tungsten carbide | Tungsten carbide mill jar |
Strong add & alkali materials or other materials at high temperature | PTFE mill jar |
Iron ore materials with lower impurity sensitivity | 304 Stainless steel mill jar |
Pigment or other materials with later process under high temperature | Nylon mill jar |
Aluminum materials like ceramic glaze | Corundum mill jar |
Electronic materials like lithium battery | Polyurethane mill jar |
Easily oxidized materials or some special materials which need to be protected under special atmosphere. |
Vacuum mill jar |
References About Grinding Medias & Materials |
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Materials of Grinding Media |
Hardness (Mohs) |
Features |
Zirconia Balls | ≥9.0 | Super wear-resistance, without any impurity, corrosion & high temperature resistance. |
Stainless Steel Balls | ≥6.0 | Wear-resistant, general corrsion resistance, high temperature resistance. |
Agate Balls | ≥7.0 | Super wear-resistance, used for medicine,food and other materials which can not be contaminated with metal, corrosion, and high temperature resistance. |
Alumina Balls | ≥8.5 | Wear-resistant, corrsion resistance and high temperature resistance. |
Tungsten Carbide Balls | ≥9.0 | Super wear-resistance, without any impurity, corrosion & high temperature resistance. |
Matching Solutions for Mill Jars & Balls |
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Items | Agate Balls | Alumina Balls | Stainless Steel Balls | Zirconia Balls | Tungsten Carbide
Balls |
Agate Mill jar | √ | ||||
Corundum Mill Jar | ▲ | √ | ▲ | ||
Stainless Steel Mill Jar | √ | ||||
Zirconia Mill Jar | ▲ | √ | |||
Nylon Mill Jar | ▲ | √ | |||
PTFE Mill Jar | √ | ▲ | |||
Polyurethane Mill Jar | √ | ▲ | |||
Tungsten Carbide Mill Jar | ▲ | √ | |||
√ means: most suitable ▲ means: suitable |