On basis of vertical planetary ball mill, the omnidirectional planetary ball mill adds the function of planetary disc overturning. While planetary disc and mill jars are doing planetary movement, they can also do 360 degree overturning in a stereo space to realize multi-directional and multi-dimensional movement of ball mill jars, and to improve degree of disordered movement of balls and materials. All material are ground inside the mill jars without dead angle, which makes grinding materials more uniform and finer. This kind of ball mill solves common issues such as sinking to the jar’s bottom and sticking to the jar’s wall.Heavy-duty full-directional planetary ball mill is designed for large batch production with sliding door based on laboratory type of full-directional planetary ball mill. This kind of machine can be matched with the support lifting and feeding devices which are adopted with integrated design. The feeding device incorporates the technology of vibrating screening and discharging for simple and convenient operation. It realizes easy and fast picking up, discharging and loading of mill jars, reduces labor intensity and improves production efficiency.
Table 1Technical Parameters For Tencan Full-directional Planetary Ball Mill
| Drive Mode | Gear drive |
| Operation Mode | Two or four mill jars can be used for each grinding |
| Max Capacity for Materials | Less than 1/3 of each jar volume
Total max capacity: less than 1/3 of total jars volume |
| Feed Size | Soft and crispy materials ≤ 10mm
Other hard materials ≤ 3mm |
| Output Granularity | Smallest granularity can be achieved to 0.1μm |
| Rotation Speed Ratio | 1:2 |
| Max Continuous Operating Time | 72 Hours |
| Materials of Available Mill Jars | 304 Stainless steel, 316l stainless steel, Zirconia, Nylon, PU,
Alumina ceramic (corundum), PTFE, Agate, Tungsten carbide |
Table 2 Technical Parameters For Full-directional Planetary Ball Mill
| Model No. | Specifications | Matchable Sizes
of Mill Jars |
Matched Quantity | Matchable Sizes
of Vacuum Mill Jars |
| QXQM-0.4 | 0.4L | 50ml, 100ml | 4 pcs | 0.05L |
| QXQM-1 | 1.0L | 50ml, 100ml, 250ml | 4 pcs | 0.05L-0.1L |
| QXQM-2 | 2.0L | 50ml-500ml | 4 pcs | 0.05L-0.25L |
| QXQM-4 | 4.0L | 250ml-1000ml | 4 pcs | 0.05L-0.5L |
| QXQM-6 | 6.0L | 1L-1.5L | 4 pcs | 0.05L-1L |
| QXQM-8 | 8.0 | 1L-2L | 4 pcs | 0.5L-1.5L |
| QXQM-10 | 10.0 | 1L-2.5L | 4 pcs | 1L-2L |
| QXQM-12 | 12.0 | 1L-3L | 4 pcs | 1L-2L |
| QXQM-16 | 16.0 | 2L-4L | 4 pcs | 1L-3L |
| QXQM-20 | 20 | 2L-5L | 4 pcs | 1L-4L |
| QXQM-40 | 40 | 4L-4L | 4 pcs | 2L-5L |
Table 3 Technical Parameters For Tencan Full-directional Planetary Ball Mill
| Model No. | Voltage | Power | Rotation Speed | Noise |
| QXQM-0.4 | 220V or 110V | 0.75KW | 90-870 rpm | Less than 60db |
| QXQM-1 | 220V or 110V | 0.75KW | 70-670 rpm | Less than 60db |
| QXQM-2 | 220V or 110V | 0.75KW | 70-670 rpm | Less than 60db |
| QXQM-4 | 220V or 110V | 0.75KW | 70-670 rpm | Less than 60db |
| QXQM-6 | 220V or 110V | 0.75KW | 70-670 rpm | Less than 60db |
| QXQM-8 | 220V or 110V | 1.5KW | 70-580 rpm | Less than 60db |
| QXQM-10 | 220V or 110V | 1.5KW | 70-580 rpm | Less than 60db |
| QXQM-12 | 220V or 110V | 1.5KW | 70-580 rpm | Less than 60db |
| QXQM-16 | 380V-50Hz | 3.0KW | 60-510 rpm | Less than 60db |
| QXQM-20 | 380V-50Hz | 4.0KW | 50-430 rpm | Less than 65db |
| QXQM-40 | 380V-50Hz | 5.5KW | 40-390 rpm | Less than 70db |
Table 4 Technical Parameters For Tencan Full-directional Planetary Ball Mill
| Model No. | Speed Control | Net Weight | Net Dimensions |
| QXQM-0.4 | Frequency Control | 180kgs | |
| QXQM-1 | Frequency Control | 317kgs | 1330*770*850mm |
| QXQM-2 | Frequency Control | 317kgs | 1330*770*850mm |
| QXQM-4 | Frequency Control | 317kgs | 1330*770*850mm |
| QXQM-6 | Frequency Control | 317kgs | 1330*770*850mm |
| QXQM-8 | Frequency Control | 420kgs | 1360*850*930mm |
| QXQM-10 | Frequency Control | 420kgs | 1360*850*930mm |
| QXQM-12 | Frequency Control | 420kgs | 1360*850*930mm |
| QXQM-16 | Frequency Control | 550kgs | 1530*940*1100mm |
| QXQM-20 | Frequency Control | 1150kgs | 1700*1210*1300mm |
| QXQM-40 | Frequency Control | 1400kgs | 1900*1450*1480mm |
QXQM series planetary ball mill has four ball grinding tanks installed on one disc. When the turn disc rotates, the mill pots revolve on their own axis and make 360 degree rotation. And the balls in the tanks grind and mix samples in high speed movement. The product can smash and blend various products of different materials and granularity with dry or wet methods. Minimum granularity of ground samples can be as small as 0.1 micron meter. It is widely used in the fields of Geology, Mining, Metallurgy, Electronics, Construction Material, Ceramics, Chemical Engineering, Light Industry Medicine, Environmental Protection etc.QXQM series planetary ball mill has four ball grinding tanks installed on one disc. When the turn disc rotates, the mill pots revolve on their own axis and make 360 degree rotation. And the balls in the tanks grind and mix samples in high speed movement. The product can smash and blend various products of different materials and granularity with dry or wet methods. Minimum granularity of ground samples can be as small as 0.1 micron meter. It is widely used in the fields of Geology, Mining, Metallurgy, Electronics, Construction Material, Ceramics, Chemical Engineering, Light Industry Medicine, Environmental Protection etc.
1. Stable revolving speed of the gear transmission ensures the consistency and repeatability of the experiment.
2. Planetary movement principle is adopted in the machine, which has high speed, large energy, high efficiency, small Granularity.
3. Four powder samples from different sizes and different materials can be produced at one time.
4. The machine is controlled by frequency converter, you may choose ideal rotating speed according to expected experimental result. The converter is equipped with device of under voltage and over-current to protect the motor.
5. The planetary ball mill has functions of timing power off, self-timing forward and reversal rotating. You may choose freely any operation modes of one-way direction, alternation, succession, time setting according to experimental needs, so as to improve efficiency of grinding.
6. Technical features of Tencan Ball Mill: Low center of gravity, stable performance, compact structure, easy operation, reliable safety, lower noise, small loss.
7. Safety switch is installed on the machine to prevent safety accident if the safety cover is opened while machine is running.
Professional out looking design and industrial modeling of the ball mill shell with lean manufacturing make machine exquisite and fine. CNC processing technology is adopted for making machine-added parts, and precision gears with special materials are selected for transmission gears to ensure smooth, safe and low noise operation of the ball mill at high speed. Overturning motor has function of brake locking, which can stop overturn at any angle, it is safe and reliable. Ball mill is easy to be operated due to touch screen of micro-computer as its interface is simple and intuitive. This kind of ball mill can realize forward and backward alternating control, and has functions of timing and power-off memory.
Full-directional planetary ball mill is widely used in geology, minerals, metallurgy, electronics, building materials, ceramics, chemical industry, light industry, medicine, environmental protection and other departments. It is suitable for lots of production fields such as electronic ceramics, structural ceramics, magnetic materials, lithium cobalt oxide, lithium manganate, catalyst, phosphor, long afterglow phosphor, rare earth polishing powder, electronic glass, etc. Production of Powder, Fuel Cell, Zinc Oxide Varistor, Piezoelectric Ceramics, Nanomaterials, Wafer Ceramic Capacitance, MLCC, Thermistor (PTC, NTC), ZnO Varistor, Dielectric Ceramics, Alumina Ceramics, Zirconia Ceramics, Phosphor Powder, Zinc Oxide Powder, Cobalt Oxide Powder, Ni-Zn Ferrite, Mn-Zn Ferrite, etc.
Accessories
We provide all kinds of mill pots in any matched size, which are made from following materials of agate, Alumina corundum ceramics, zirconia ceramics, silicon nitride ceramics, carborundum ceramics, stainless steel, high wear resistant steel, manganese steel, nylon, PU, cemented carbide, crystal glass, and etc.
We can also provide all kinds of mill balls like stainless steel balls, zirconia balls, alumina balls, PU balls, steel carbon balls, tungsten balls, agate balls, hard metal balls, silicon nitride balls, high wear resistant steel ball, manganese steel balls, nylon balls, cemented carbide, crystal glass and other special metal materials.
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Recommendation For Matching Solutions About Mill Jars & Materials |
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| Categories of Materials | Recommended Mill Jars |
| Soil and other Materials which are not allowed with any impurity | Agate mill jar |
| Metal & nonmetal materials which are not allowed with any impurity | Zirconia mill jar |
| High hardness materials like diamond, tungsten carbide | Tungsten carbide mill jar |
| Strong add & alkali materials or other materials at high temperature | PTFE mill jar |
| Iron ore materials with lower impurity sensitivity | 304 Stainless steel mill jar |
| Pigment or other materials with later process under high temperature | Nylon mill jar |
| Aluminum materials like ceramic glaze | Corundum mill jar |
| Electronic materials like lithium battery | Polyurethane mill jar |
| Easily oxidized materials or some special materials which need to be protected under special atmosphere. |
Vacuum mill jar |
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References About Grinding Medias & Materials |
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| Materials of Grinding Media |
Hardness (Mohs) |
Features |
| Zirconia Balls | ≥9.0 | Super wear-resistance, without any impurity, corrosion & high temperature resistance. |
| Stainless Steel Balls | ≥6.0 | Wear-resistant, general corrsion resistance, high temperature resistance. |
| Agate Balls | ≥7.0 | Super wear-resistance, used for medicine,food and other materials which can not be contaminated with metal, corrosion, and high temperature resistance. |
| Alumina Balls | ≥8.5 | Wear-resistant, corrsion resistance and high temperature resistance. |
| Tungsten Carbide Balls | ≥9.0 | Super wear-resistance, without any impurity, corrosion & high temperature resistance. |
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Matching Solutions for Mill Jars & Balls |
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| Items | Agate Balls | Alumina Balls | Stainless Steel Balls | Zirconia Balls | Tungsten Carbide
Balls |
| Agate Mill jar | √ | ||||
| Corundum Mill Jar | ▲ | √ | ▲ | ||
| Stainless Steel Mill Jar | √ | ||||
| Zirconia Mill Jar | ▲ | √ | |||
| Nylon Mill Jar | ▲ | √ | |||
| PTFE Mill Jar | √ | ▲ | |||
| Polyurethane Mill Jar | √ | ▲ | |||
| Tungsten Carbide Mill Jar | ▲ | √ | |||
| √ means: most suitable ▲ means: suitable | |||||
