Double planetary structure of dual planetary ball mill realizes movement of small disk driven by one large planetary disk. Compared with common planetary ball mill in same size, revolution radius and rotation speed of mill jars have been enlarged greatly and centrifugal force of grinding balls is multiplied. Collision, shearing and frictions between grinding balls are becoming increased significantly. As result, grinding effect and efficiency have been improved greatly. Some materials can be ground into nano meter scale by dual planetary ball mill. Class. Dual planetary ball mill is a kind of typical high efficiency and high energy ball mill.
Drive Mode | Gear drive |
Operation Mode | Two or four mill jars can be used for each grinding |
Max Capacity for Materials | Less than 1/3 of each jar volume
Total max capacity: less than 1/3 of total jars volume |
Feed Size | Soft and crispy materials ≤ 10mm
Other hard materials ≤ 3mm |
Output Granularity | Smallest granularity can be achieved to 0.1μm |
Rotation Speed Ratio | 1:2 |
Max Continuous Operating Time | 72 Hours |
Materials of Available Mill Jars | 304 Stainless steel, 316l stainless steel, Zirconia, Nylon, PU,Alumina ceramic (corundum), PTFE, Agate, Tungsten carbide |
Table 1 Technical Parameters For Dual Planetary Ball Mill
Model No. | Specifications | Matchable Sizes of Mill Jars |
Matched Quantity | Matchable Sizes of Vacuum Mill Jars |
SXQM-0.4 | 0.4L | 50ml, 100ml | 4 pcs | 50ml |
SXQM-1 | 1.0L | 250ml | 4 pcs | 50ml. 100ml |
SXQM-2 | 2.0L | 500ml | 4 pcs | 50ml, 100ml, 250ml |
SXQM-4 | 4.0L | 1000ml | 4 pcs | 50ml-500ml |
SXQM-6 | 6.0L | 1L-1.5L | 4 pcs | 50ml-1000ml |
Table 2 Technical Parameters For Dual Planetary Ball Mill
Model No. | Voltage | Power | Rotation Speed | Noise |
SXQM-0.4 | 220V-50Hz | 1.5KW | 140-1120 rpm | Less than 58db |
SXQM-1 | 220V-50Hz | 1.5KW | 140-1120 rpm | Less than 60db |
SXQM-2 | 220V-50Hz | 1.5KW | 140-1120 rpm | Less than 60db |
SXQM-4 | 220V-50Hz | 1.5KW | 140-1120 rpm | Less than 60db |
SXQM-6 | 220V-50Hz | 1.5KW | 140-1120 rpm | Less than 60db |
Table 3 Technical Parameters For Dual Planetary Ball Mill
Model No. | Speed Control | Net Weight | Net Dimensions |
SXQM-0.4 | Frequency Control | 250kgs | 1150*800*760mm |
SXQM-1 | Frequency Control | 250kgs | 1150*800*760mm |
SXQM-2 | Frequency Control | 250kgs | 1150*800*760mm |
SXQM-4 | Frequency Control | 250kgs | 1150*800*760mm |
SXQM-6 | Frequency Control | 250kgs | 1150*800*760mm |
SXQM series planetary ball mill working principle: There are two larger planetary rollers that make rotation movement installed on a base turntable which makes revolution movement. Another two smaller turntables are installed on each larger tank rollers respectively; there are two mill jars on each smaller turntable. The machine has totally four ball mill jars installed on the smaller turntables. When the base turntable rotates, the jar roller makes planetary movements. The balls and samples of material inside the jars are ground and mixed under high speed movement.
Tencan dual planetary ball mill shell is welded with thick steel plate, which has high strengths, impact resistance, deformation resistance, fine workmanship, strong and beautiful appearance. The material of mechanic parts is strictly processed by heat treatment process and numerical control processing technology. The gear box is adopted with quasi-sealed groove embedded structure, and the drive gear is made of wear-resistant precision gear. The machine frame and structure are fully considered in design to ensure the stable, safe and reliable operation of the ball mill under long-term and high load conditions, and to effectively achieve the effect of noise reduction in the operation of the machine. The liquid oil self-lubricating device is designed with low noise and high intensity, and it is equipped with a liquid oil level meter for easy replacement. With the touch screen of micro-computer, machine operation is becoming convenient, the interface is more simple and intuitive,forward and reversal alternating control can be achieved easily. It owns functions of timing and power-off memory.
1. The mill pot makes two planetary movement, It enjoys high efficiency and small particle size under the high frequency percussion, linear collision force, friction force.( First in China)
2. Four different samples can be got at one time. It is convenient for the technologist to do the research and develop the new material.
3. Feed size of Materials: Soil or other brittle materials ≤10mm, other materials ≤3mm.
4. Wet or dry grinding method. Smallest particle size of output powder amounts to 0.06 μm.
5. Frequency controlled, you can set the speed as per experiment effect.
6. Large turn disc revolution: 50-400rpm.
Small turn disc revolution: 100-800rpm.
Large planetary axis rotation: 100-800rpm.
Mill jar rotation: 200-1600rpm.
7. The planetary ball mill has timing power off, self-timing forward and inversion function. It can raise the efficiency by choosing one-way, alternately, continuously, time-setting operation.
8. Motor power: 0.4L, 2L, 4L: 0.75KW, 220V, 50Hz; 16L, 20L: 5.5KW, 380V, 50Hz.
9. Our planetary ball mill is functional which has low bary center, stable performance, compact structure, easy operation, reliable safety, low noise, and low wastage.
It is the ideal facility to acquire samples for research institutes , universities as well as enterprise laboratories (can acquire four samples in one experiment). If mated with vacuum ball milling tanks, it can grind samples in vacuum status. The product is extensively applied to in the fields of Geology, Mining, Metallurgy, Electronics, Construction Material, Ceramics, Chemical Engineering, Light Industry Medicine, Environmental Protection etc.
A wide range of powder can be ground by our planetary ball mill with different mill jars and balls, such as ore powder, fluorescent powder, glass powder, pigment powder and so on. Following are some powder samples for your reference.
Accessories
We provide all kinds of mill pots in any matched size, which are made from following materials of agate, Alumina corundum ceramics, zirconia ceramics, silicon nitride ceramics, carborundum ceramics, stainless steel, high wear resistant steel, manganese steel, nylon, PU, cemented carbide, crystal glass, and etc.
We can also provide all kinds of mill balls like stainless steel balls, zirconia balls, alumina balls, PU balls, steel carbon balls, tungsten balls, agate balls, hard metal balls, silicon nitride balls, high wear resistant steel ball, manganese steel balls, nylon balls, cemented carbide, crystal glass and other special metal materials.
Recommendation For Matching Solutions About Mill Jars & Materials |
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Categories of Materials | Recommended Mill Jars |
Soil and other Materials which are not allowed with any impurity | Agate mill jar |
Metal & nonmetal materials which are not allowed with any impurity | Zirconia mill jar |
High hardness materials like diamond, tungsten carbide | Tungsten carbide mill jar |
Strong add & alkali materials or other materials at high temperature | PTFE mill jar |
Iron ore materials with lower impurity sensitivity | 304 Stainless steel mill jar |
Pigment or other materials with later process under high temperature | Nylon mill jar |
Aluminum materials like ceramic glaze | Corundum mill jar |
Electronic materials like lithium battery | Polyurethane mill jar |
Easily oxidized materials or some special materials which need to be protected under special atmosphere. |
Vacuum mill jar |
References About Grinding Medias & Materials |
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Materials of Grinding Media |
Hardness (Mohs) |
Features |
Zirconia Balls | ≥9.0 | Super wear-resistance, without any impurity, corrosion & high temperature resistance. |
Stainless Steel Balls | ≥6.0 | Wear-resistant, general corrsion resistance, high temperature resistance. |
Agate Balls | ≥7.0 | Super wear-resistance, used for medicine,food and other materials which can not be contaminated with metal, corrosion, and high temperature resistance. |
Alumina Balls | ≥8.5 | Wear-resistant, corrsion resistance and high temperature resistance. |
Tungsten Carbide Balls | ≥9.0 | Super wear-resistance, without any impurity, corrosion & high temperature resistance. |
Matching Solutions for Mill Jars & Balls |
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Items | Agate Balls | Alumina Balls | Stainless Steel Balls | Zirconia Balls | Tungsten Carbide
Balls |
Agate Mill jar | √ | ||||
Corundum Mill Jar | ▲ | √ | ▲ | ||
Stainless Steel Mill Jar | √ | ||||
Zirconia Mill Jar | ▲ | √ | |||
Nylon Mill Jar | ▲ | √ | |||
PTFE Mill Jar | √ | ▲ | |||
Polyurethane Mill Jar | √ | ▲ | |||
Tungsten Carbide Mill Jar | ▲ | √ | |||
√ means: most suitable ▲ means: suitable |