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Air-cooling Planetary Ball Mill

Air-cooling planetary ball mill is a combination of planetary mill and refrigeration equipment. Most materials will be heated during high-speed grinding due to friction or exothermic reaction, which may lead to changes in physical and chemical properties of materials and produce negative grinding effect.
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Air-cooling Planetary Ball Mill
Air-cooling Planetary Ball Mill
Air-cooling Planetary Ball Mill
Air-cooling Planetary Ball Mill
Air-cooling Planetary Ball Mill
Air-cooling Planetary Ball Mill
Air-cooling Planetary Ball Mill
Air-cooling Planetary Ball Mill
Overview of Air-cooling Planetary Ball Mill
Air-cooling planetary ball mill

Is a combination of planetary mill and refrigeration equipment. Most materials will be heated during high-speed grinding due to friction or exothermic reaction, which may lead to changes in physical and chemical properties of materials and produce negative grinding effect. Low temperature planetary ball mill is mainly used in material grinding process which needs strict temperature control.

Technical Parameters of Air-cooling Planetary Ball Mill
Technical Data Sheet of Tencan Planetary Ball Mill
Drive Mode Gear drive
Operation Mode Two or four mill jars can be used for each grinding
Max Capacity for Materials Less than 1/3 of each jar volume

Total max capacity: less than 1/3 of total jars volume

Feed Size Soft and crispy materials ≤ 10mm

Other hard materials ≤ 3mm

Output Granularity Smallest granularity can be achieved to 0.1μm
Rotation Speed Ratio 1:2
Max Continuous Operating Time 72 Hours
Materials of Available Mill Jars 304 Stainless steel, 316l stainless steel, Zirconia, Nylon, PU,
Alumina ceramic (corundum), PTFE, Agate, Tungsten carbide

 

Remarks:

Cryogenic planetary ball mill is combination of planetary ball mill plus air-cooling device, which can be equipped
with vertical planetary ball mill, horizontal planetary ball mill, full-directional planetary ball mill.

 

Table 1 Technical Parameters For Air-cooling Planetary Ball Mill

 

Model No. Voltage Power Rotation Speed Noise
XQM-1(C) 220V-50Hz 0.75KW 70-670 rpm Less than 60db
XQM-2(C) 220V-50Hz 0.75KW 70-670 rpm Less than 60db
XQM-4(C) 220V-50Hz 0.75KW 70-670 rpm Less than 60db
XQM-6(C) 220V-50Hz 0.75KW 70-670 rpm Less than 60db
XQM-8(C) 220V-50Hz 1.5KW 70-580 rpm Less than 60db
XQM-10(C) 220V-50Hz 1.5KW 70-580 rpm Less than 60db
XQM-12(C) 220V-50Hz 1.5KW 70-580 rpm Less than 60db
XQM-20(C) 380V-50Hz 4.0KW 50-430 rpm Less than 65db
XQM-40(C) 380V-50Hz 5.5KW 40-390 rpm Less than 68db
XQM-60(C) 380V-50Hz 7.5KW 40-260 rpm Less than 68db
XQM-100(C) 380V-50Hz 11KW 40-260 rpm Less than 68db

 

Table 2 Technical Parameters For Cryogenic Planetary Ball Mill

 

Model No. Speed Control Net Weight Net Dimensions
XQM-1(C) Frequency Control 93kgs 750*470*564mm
XQM-2(C) Frequency Control 93kgs 750*470*564mm
XQM-4(C) Frequency Control 93kgs 750*470*564mm
XQM-6(C) Frequency Control 93kgs 750*470*564mm
XQM-8(C) Frequency Control 150kgs 900*600*640mm
XQM-10(C) Frequency Control 150kgs 900*600*640mm
XQM-12(C) Frequency Control 150kgs 900*600*640mm
XQM-20(C) Frequency Control 330kgs 1200*750*920mm
XQM-40(C) Frequency Control 468kgs 1400*850*1160mm
XQM-60(C) Frequency Control 900kgs 1600*990*1250mm
XQM-100(C) Frequency Control 1250kgs 1750*1140*1330mm

 

 

Working Principle of Air-cooling Planetary Ball Mill

Air-cooling planetary ball mill has four ball grinding tanks installed on one turntable. When the turntable rotates, the tank axis makes planetary movements and the balls in the tanks grinds and mixes samples in high speed movement. The product can smash and blend various products of different materials and granularity with dry or wet methods. Minimum granularity of ground powder can be as small as 0.1mm.

 

Features of Air-cooling Planetary Ball Mill
Features of Air-cooling Planetary Ball Mill

Air-cooling (Low-temperature control) planetary ball mill is a combination of planetary mill and air-cooling device. Air-conditioning compressed refrigeration principle is applied in the air-cooling device. The heat generated by grinding can be quickly removed by air cooling gas cycle. According to the difference of ambient temperature, temperature of ball-milling space can be controlled within 5-15℃. This kind of ball mill is mainly used for ultra-fine grinding under material requirements of low-temperature technology. The air-cooling device has advantages of simple structure, convenient operation, convenient maintenance and lower energy consumption.

1. Suitable for the materials requiring ultra-fine grinding under low temperature.
2. Simple structure.
3. Easy operation.
4. Convenient maintenance.
5. Low energy consumption.

Application of Air-cooling Planetary Ball Mill

Applications of Air-cooling Planetary Ball Mill

Air-cooling planetary ball mill is widely used in geology, minerals, metallurgy, electronics, building materials, ceramics, chemical industry, light industry, medicine, environmental protection and other departments. It is suitable for lots of production fields such as electronic ceramics, structural ceramics, magnetic materials, lithium cobalt oxide, lithium manganate, catalyst, phosphor, long afterglow phosphor, rare earth polishing powder, electronic glass, etc. Production of Powder, Fuel Cell, Zinc Oxide Varistor, Piezoelectric Ceramics, Nanomaterials, Wafer Ceramic Capacitance, MLCC, Thermistor (PTC, NTC), ZnO Varistor, Dielectric Ceramics, Alumina Ceramics, Zirconia Ceramics, Phosphor Powder, Zinc Oxide Powder, Cobalt Oxide Powder, Ni-Zn Ferrite, Mn-Zn Ferrite, etc.

 

Full-directional Planetary Ball Mill

 

Air-cooling planetary ball mill is mainly applied to ultrafine grinding under condition of low-temperature requested by materials. Compared with the artificial injection of liquid nitrogen cooling, cold-air planetary ball mill is much easier and more convenient to be operated, it is also cost-saved, and low-energy consumed.

 

Accessories 

 

We provide all kinds of mill pots in any matched size, which are made from following materials of agate, Alumina corundum ceramics, zirconia ceramics, silicon nitride ceramics, carborundum ceramics, stainless steel, high wear resistant steel, manganese steel, nylon, PU, cemented carbide, crystal glass, and etc.

We can also provide all kinds of mill balls like stainless steel balls, zirconia balls, alumina balls, PU balls, steel carbon balls, tungsten balls, agate balls, hard metal balls, silicon nitride balls, high wear resistant steel ball, manganese steel balls, nylon balls, cemented carbide, crystal glass and other special metal materials.

 

Recommendation For Matching Solutions About Mill Jars & Materials

Categories of Materials Recommended Mill Jars
Soil and other Materials which are not allowed with any impurity Agate mill jar
Metal & nonmetal materials which are not allowed with any impurity Zirconia mill jar
High hardness materials like diamond, tungsten carbide Tungsten carbide mill jar
Strong add & alkali materials or other materials at high temperature PTFE mill jar
Iron ore materials with lower impurity sensitivity 304 Stainless steel mill jar
Pigment or other materials with later process under high temperature Nylon mill jar
Aluminum materials like ceramic glaze Corundum mill jar
Electronic materials like lithium battery Polyurethane mill jar
Easily oxidized materials or some special materials which need to
be protected under special atmosphere.
Vacuum mill jar

 

References About Grinding Medias & Materials

Materials of
Grinding Media
Hardness
(Mohs)
Features
Zirconia Balls ≥9.0 Super wear-resistance, without any impurity, corrosion & high temperature resistance.
Stainless Steel Balls ≥6.0 Wear-resistant, general corrsion resistance, high temperature resistance.
Agate Balls ≥7.0 Super wear-resistance, used for medicine,food and other materials which can not be contaminated with metal, corrosion, and high temperature resistance.
Alumina Balls ≥8.5 Wear-resistant, corrsion resistance and high temperature resistance.
Tungsten Carbide Balls ≥9.0 Super wear-resistance, without any impurity, corrosion & high temperature resistance.

 

Matching Solutions for Mill Jars & Balls

Items Agate Balls Alumina Balls Stainless Steel Balls Zirconia Balls Tungsten Carbide Balls
Agate Mill jar
Corundum Mill Jar
Stainless Steel Mill Jar
Zirconia Mill Jar
Nylon Mill Jar
PTFE Mill Jar
Polyurethane Mill Jar
Tungsten Carbide Mill Jar
√ means: most suitable ▲ means: suitable

 

 

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