Has four ball grinding tanks installed on one turntable. When the turntable rotates, the tank axis makes planetary movements and the balls in the tanks grinds and mixes samples in high speed movement. The product can smash and blend various products of different materials and granularity with dry or wet methods. Minimum granularity of ground powder can be as small as 0.1 micron.
Heavy-duty horizontal planetary ball mill is adopted with double-disk bracket structure with two ends supporting. The stability and anti-load ability of the ball mill have been effectively improved, and it solves limitation of laboratory horizontal planetary ball mill which can be only suitable for light-duty use. Heavy-duty horizontal planetary ball mill is mainly applied for user’s middle testing or small batch grinding production.
Technical Features of Horizontal Planetary Ball Mill Heavy-duty Type | |
Drive Mode | Gear drive and belt drive |
Operation Mode | Two or four grinding jars can be used for each grinding |
Max Load Capacity for Materials | Less than 1/3 of each jar volume Total max capacity: less than 1/3 of total jars volume |
Feeding Size | Soft and crispy materials ≤ 10mm Other hard materials ≤ 3mm |
Output Granularity | Smallest output granularity can be achieved to 0.1μm |
Rotational Speed Ratio | 1/2 |
Max. Continuous Operating Time | 72hours |
Optional Modes of Speed Control | Frequency conveter and automatic timing control |
Materials of Available Mill Jars | 304 Stainless steel, 316l stainless steel, Zirconia, Nylon, PU, Alumina ceramic (corundum), PTFE, Agate, Tungsten carbide |
Model No. | Specifications | Matching Sizes of Mill Jars | Numbers of Mill Jar | Remarks |
WXQM-6 | 6L | 0.5L-1.5L | 4 | Can be matched with 0.05L-1L Vacuum Jars |
WXQM-8 | 8L | 1L-2L | 4 | Can be matched with 0.5L-1.5L Vacuum Jars |
WXQM-10 | 10L | 1L-2.5L | 4 | Can be matched with 1L-2L Vacuum Jars |
WXQM-12 | 12L | 1L-3L | 4 | Can be matched with 1L-2L Vacuum Jars |
WXQM-16 | 16L | 2L-4L | 4 | Can be matched with 1L-3L Vacuum Jars |
WXQM-20 | 20L | 2L-5L | 4 | Can be matched with 2L-4L Vacuum Jars |
WXQM-40 | 40L | 5L-10L | 4 | Can be matched with 3L-5L Vacuum Jars |
WXQM-60 | 60L | 10L-15L | 4 | Can be matched with 5L-10L Vacuum Jars |
WXQM-80 | 80L | 15L-20L | 4 | Can be matched with 10L-15L Vacuum Jars |
Technical Parameters (I) of Heavy-duty Horizontal Planetary Ball Mill
Model No. | Power
(KW) |
Speed Control | New Weight
(kgs) |
Dimensions
(mm) |
WXQM-6 | 1.5 | Frequency Control | 256 | 1220*620*810 |
WXQM-8 | 1.5 | Frequency Control | 370 | 1320*670*920 |
WXQM-10 | 1.5 | Frequency Control | 370 | 1320*670*920 |
WXQM-12 | 1.5 | Frequency Control | 370 | 1320*670*920 |
WXQM-16 | 3 | Frequency Control | 440 | 1530*750*960 |
WXQM-20 | 4 | Frequency Control | 700 | 1620*840*1040 |
WXQM-40 | 5.5 | Frequency Control | 760 | 1770*860*1100 |
WXQM-60 | 7.5 | Frequency Control | 1020 | 1860*1050*1280 |
WXQM-100 | 11 | Frequency Control | 1160 | 2100* |
Technical Parameter Table(II) of Horizontal Planetary Ball Mill (Heavy-duty Type) |
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Model | Power (KW) |
Voltage | Revolution Speed (rpm) |
Rotation Speed (rpm) |
Total Timing (min) |
Alternating Run Time of Forward & Reversal Rotation (min) |
Noise≤db |
WXQM-6 | 1.5 | 220V-50Hz | 35-335 | 70-670 | 1-9999 | 1-999 | 60±5 |
WXQM-8 | 1.5 | 220V-50Hz | 35-290 | 70-580 | 1-9999 | 1-999 | 60±5 |
WXQM-10 | 1.5 | 220V-50Hz | 35-290 | 70-580 | 1-9999 | 1-999 | 60±5 |
WXQM-12 | 1.5 | 220V-50Hz | 35-290 | 70-580 | 1-9999 | 1-999 | 60±5 |
WXQM-16 | 3.0 | 380V-50Hz | 35-240 | 60-480 | 1-9999 | 1-999 | 60±5 |
WXQM-20 | 4.0 | 380V-50Hz | 25-215 | 50-430 | 1-9999 | 1-999 | 65±5 |
WXQM-40 | 5.5 | 380V-50Hz | 25-215 | 50-430 | 1-9999 | 1-999 | 65±5 |
WXQM-60 | 7.0 | 380V-50Hz | 20-206 | 50-310 | 1-9999 | 1-999 | 65±5 |
WXQM-80 | 11 | 380V-50Hz | 35-193 | 50-290 | 1-9999 | 1-999 | 65±5 |
The ball mill shell is welded with thick steel plate, which has high strength, impact resistance, deformation resistance, fine workmanship, strong and beautifulappearance. The material of mechanic parts is strictly processed by heat treatment process and numerical control processing technology. The gear box is adopted with quasi-sealed groove embedded structure, and the drive gear is made of wear-resistant precision gear. The machine frame and structure are fully considered in design to ensure the stable, safe and reliable operation of the ball mill under long-term and high load conditions, and to effectively achieve the effect of noise reduction in the operation of the machine. The liquid oil self-lubricating device is designed with low noise and high intensity, and it is equipped with a liquid oil level meter for easy replacement. The supporting lifting and feeding devices are adopted with integrated design. The feeding device incorporates the technology of vibrating screening and discharging for simple and convenient operation. It realizes easy and fast picking up, discharging and loading of mill jars, reduces labor intensity and improves production efficiency. With the touch screen of micro-computer, machine operation is becoming convenient, the interface is more simple and intuitive,forward and reversal alternating control can be achieved easily. It owns functions of timing and power-off memory.
1. Easy operation.
2. Unique gear with low noise.
3. Horizontal structure of the mill pot avoids materials sinking to the bottom.
1. Stable revolving speed of the gear transmission ensures the consistency and repeatability of the experiment.
2. Planetary movement principle is adopted in the machine, which has high speed, large energy, high efficiency, small Granularity.
3. Four powder samples from different sizes and different materials can be produced at one time.
4. The machine is controlled by frequency converter; you may choose ideal rotating speed according to expected experimental result. The converter is equipped with device of under voltage and over-current to protect the motor.
5. The planetary ball mill has functions of timing power off, self-timing forward and reversal rotating. You may choose freely any operation modes of one-way direction, alternation, succession, and timing according to experimental needs so as to improve efficiency of grinding.
6. Technical features of Tencan Ball Mill: Low center of gravity, stable performance, compact structure, easy operation, reliable safety, lower noise, small loss.
7. Safety switch is installed on the machine to prevent safety accident if the safety cover is opened while machine is running.
Accessories
We provide all kinds of mill pots in any matched size, which are made from following materials of agate, Alumina corundum ceramics, zirconia ceramics, silicon nitride ceramics, carborundum ceramics, stainless steel, high wear resistant steel, manganese steel, nylon, PU, cemented carbide, crystal glass, and etc.
We can also provide all kinds of mill balls like stainless steel balls, zirconia balls, alumina balls, PU balls, steel carbon balls, tungsten balls, agate balls, hard metal balls, silicon nitride balls, high wear resistant steel ball, manganese steel balls, nylon balls, cemented carbide, crystal glass and other special metal materials.
Recommendation For Matching Solutions About Mill Jars & Materials |
|
Categories of Materials | Recommended Mill Jars |
Soil and other Materials which are not allowed with any impurity | Agate mill jar |
Metal & nonmetal materials which are not allowed with any impurity | Zirconia mill jar |
High hardness materials like diamond, tungsten carbide | Tungsten carbide mill jar |
Strong add & alkali materials or other materials at high temperature | PTFE mill jar |
Iron ore materials with lower impurity sensitivity | 304 Stainless steel mill jar |
Pigment or other materials with later process under high temperature | Nylon mill jar |
Aluminum materials like ceramic glaze | Corundum mill jar |
Electronic materials like lithium battery | Polyurethane mill jar |
Easily oxidized materials or some special materials which need to be protected under special atmosphere. |
Vacuum mill jar |
References About Grinding Medias & Materials |
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Materials of Grinding Media |
Hardness (Mohs) |
Features |
Zirconia Balls | ≥9.0 | Super wear-resistance, without any impurity, corrosion & high temperature resistance. |
Stainless Steel Balls | ≥6.0 | Wear-resistant, general corrsion resistance, high temperature resistance. |
Agate Balls | ≥7.0 | Super wear-resistance, used for medicine,food and other materials which can not be contaminated with metal, corrosion, and high temperature resistance. |
Alumina Balls | ≥8.5 | Wear-resistant, corrsion resistance and high temperature resistance. |
Tungsten Carbide Balls | ≥9.0 | Super wear-resistance, without any impurity, corrosion & high temperature resistance. |
Matching Solutions for Mill Jars & Balls |
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Items | Agate Balls | Alumina Balls | Stainless Steel Balls | Zirconia Balls | Tungsten Carbide
Balls |
Agate Mill jar | √ | ||||
Corundum Mill Jar | ▲ | √ | ▲ | ||
Stainless Steel Mill Jar | √ | ||||
Zirconia Mill Jar | ▲ | √ | |||
Nylon Mill Jar | ▲ | √ | |||
PTFE Mill Jar | √ | ▲ | |||
Polyurethane Mill Jar | √ | ▲ | |||
Tungsten Carbide Mill Jar | ▲ | √ | |||
√ means: most suitable ▲ means: suitable |